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Turbo One delivers Garrettt, IHI, MHI, Holset, BorgWarner and Turbosmart.
Fundamentals
Major Components
Installation
Damage Analysis
Troubleshooting
New Technology
 
Troubleshooting for Black exhaust smoke  
 
Possible Problems
Solutions
Clogged air filter element Replace elements according to engine manufacturers recommendations
Obstructed air intake duct to turbo compressor Remove obstruction or replace damaged parts as required
Obstructed air outlet duct from compressor to intake manifold Remove obstruction or replace damaged parts as required
Air leak in duct from compressor to intake manifold Correct leak by replacing seals or tightening fasteners as required
Air leak at intake manifold to engine joint Refer to engine manufacturers manual and replace gaskets or tighten fasteners as required
Obstruction in exhaust manifold Refer to engine manufacturers manual and remove obstruction
Obstruction in muffler or exhaust stack Remove obstruction or replace faulty components as required
Gas leak in exhaust manifold to engine joint Refer to engine manufacturers manual and replace gaskets or tighten fasteners as required
Gas leak in turbine inlet to exhaust manifold joint Replace gaskets or tighten fasteners as required
Fuel injection pump or fuel injectors incorrectly adjusted Refer to engine manufacturers manual - replace or adjust faulty component(s) as required
Engine camshaft timing incorrect Refer to engine manufacturers manual and replace worn parts
Worn engine piston rings or liners (blowby) Refer to engine manufacturers manual and repair engine as required
Internal engine problem (valves, pistons) Refer to engine manufacturers manual and repair engine as required
Dirt caked on compressor wheel and/or diffuser vanes Clean using a Non-Caustic cleaner and soft brush. Find and correct source of unfiltered air and change engine oil and oil filter
Damaged turbocharger Analyze failed turbocharger, find and correct cause of failure, overhaul or replace turbocharger as required
 
 


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Introduction Garrett IHI MHI Holset BorgWarner Turbosmart
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Fundamentals Major Components Installation Damage Analysis Troubleshooting New Technology
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